Stress relaxation and failure behaviour under swelling and shrinkage loads in transverse directions Simo KOPONEN Licentiate in Technology (Eng.) Senior Research Scientist Helsinki University of Technology Tekniikantie 6A, Espoo Finland [email protected] Jari VIRTA Licentiate in Technology (Eng.) Senior Research Scientist Summary Stresses and cracking of wood due to restricted swelling and shrinkage have been studied. Better understanding of the transverse shrinkage and swelling behaviour, relaxation of stresses and mechano-sorptive creep is needed to avoid cracks and deformations and to increase service life of wood based materials, wooden structures and claddings boards. Keywords: Creep, mechano-sorption, moisture, relaxation, shrinkage, stress, swelling, wood 1. Introduction The aim is to study wood's moisture technical behaviour; shrinkage and swelling, swelling stresses, creep, stress relaxation, and cracking due to moisture content changes. Obtained results can be utilised in the analysis of cupping of cladding boards due to driving rain moisture load and cracking of wooden surfaces due to drying of wood products. The modulus of elasticity (MOE) of spruce (density 450 kg/m3) is 690 MPa in the radial and 390 MPa in the tangential direction at dry conditions. The radial MOE is 1.5…2 times the tangential value. At green state the MOE is reduced 50 %…70 %. According to F.E.Siimes the tangential MOE at green condition is 130 MPa [2]. The tangential compression strength of spruce is 3.2 MPa. The compression strength of conifers is 50 % higher in the tangential direction than in the radial direction [1]. At green conditions the compression strength in tangential direction is reduced to 1.1 MPa [2]. The transverse compression strength and MOE degreases to minimum when the annual ring orientation is 45° to the direction of stress. The shrinkage of spruce and pine from green to oven dry is about 4 % in the radial direction and 8 % in the tangential direction. The moisture content at 65 % RH is about 12.5 % and the fibre saturation point is 24 %…28 %. According to the theory of elasticity, 4 % tangential shrinkage (drying from green to 12.5 % MC) causes about 16 MPa tensile stress, when specimen’s deformations are fixed. However, the tangential tensile strength is only 3.5 MPa at 10% moisture content and 2.2 MPa at green condition. Also in the case of wetting, the theoretical stresses calculated according to the theory of elasticity are far above transverse compression strength. The true stresses are less than the theoretical ones due to the creep and damaging of wood. Shrinkage causes small cracks and swelling local plastic compression. Deformations and creep at varying environment humidity can be analysed dividing deformations to elastic, plastic, viscous, mechano-sorptive and shrinkage parts: 'H 'H E 'H plast 'H visc 'H ms 'H shr (1) The changes of moisture content of wood cause much faster and larger creep (mechano-sorptive creep) than pure viscoelastic creep at constant environment conditions. According to HelinskaRaczkowzka, 1979 [3] the creep in the tangential direction at 20 % moisture content is 0.4 %/MPa during 24 hours at the stress level 1…3 MPa. According to Molinski 1986 [3], the creep at the moisture cycle 3%….27%…3% is 4…5 %/MPa at the stress level 1…2 MPa. If the deformations of the specimen are fixed (relaxation test), the total strain is zero and the total stresses can be expressed as (2) 'V 'V plast 'V ms 'V shr 2. Materials and methods 2.1 Materials Stress relaxation and failure behaviour was studied using small clear specimens. Swelling tests were performed on spruce (32 specimens, fig. 1.a) and shrinkage cracking tests on pine (45 specimens). The specimen size in the swelling test was 10x15x15 mm3. The cross section of the shrinkage cracking test specimen was 2x10…15mm2 (fig. 1.c) and the free length between clamps was 20 mm. 2.2 Swelling test and micro-testing machine The micro-testing device is suitable for testing small samples in tension and compression loading. The 5 kN load gauge is assembled on it and the loading heads can be moved accurately with the stepper motor. Displacements are measured using two inductive gauges. Figure 1.b shows the experimental device. Before the swelling test, specimen was either oven dried or conditioned to 65% RH. After conditioning or oven drying, specimen was put into a small plastic bag, assembled to the apparatus, small initial load was applied, and then water was added to immerse specimen. Swelling stresses were recorded during 24 hours. In the end of the test the wet specimen was compression loaded to failure. b) a) c) Fig. 1. a) Swelling test specimens. b) Micro testing apparatus. c) Shrinkage cracking device with clamped end specimens. 2.3 Shrinkage cracking test Specimen were first conditioned to initial RH (90%, 85% or 65%) in weather chamber and then ends were clamped to the grips. Then the specimens were let to dry at lower RH conditions (65%, 50%, 40% or 10%) in the weather chamber until equilibrium moisture content was obtained. Crack propagation and the number of cracked specimens were observed. 2.4 Test results The relaxation of swelling stresses of the tangentially fixed specimens are shown in figure 2.a. Due to the mechano-sorptive creep and stress relaxation maximum stresses obtained in the swelling test were 60% or less of the ultimate compression strength in wet condition. The specimen direction (radial, tangential or intermediate) affected strongly swelling stress, the ultimate strength and relaxation behaviour. Intermediate direction gave the lowest maximum swelling stresses (fig2.b), residual short-term strength (fig. 3.a) and residual modulus of elasticity values (fig. 3.b). 2 2 36T,oven 42T, oven 41T, oven 40T, oven 39T 4T 35T 10T Swelling stress [MPa] 1.6 1.4 1.2 1 From RH65% to green Oven dry to green 1.8 1.6 Swelling stress [MPa] 1.8 0.8 0.6 1.4 1.2 1 0.8 0.6 0.4 0.4 0.2 0.2 0 0 0 2 4 6 8 10 12 14 16 18 20 22 24 0 15 Time [h] 30 45 60 75 90 Orientation [degree] 3 120 2.5 100 2 80 E [MPa] Compression strength [MPa] a) b) Fig. 2. a) Increase and relaxation of swelling stresses in tangential tests and b) the maximum swelling stress as a function of the orientation of specimen (0q=tangential, 90q=radial direction) 1.5 1 40 0.5 20 0 0 a) 60 15 30 45 60 Orientation [degree] 75 0 90 0 15 30 45 60 75 90 Orientation [degree] b) Fig. 3. a) Residual compressive strength and b) residual MOE after swelling test as a function of orientation of the specimen (0q=tangential, 90q=radial direction) 1003 The percentages of cracked specimens in shrinkage tests are presented in table 1. Crack propagated in radial direction starting from the sapwood side of the specimen. Often crack propagation stopped at the latewood-early wood boarder and there was a side step or initiation of new crack or opening of a small existing crack caused by lumber drying. In the other cases there was straight crack propagation indicating the existence of ray cells. 12…14 % degrease of the MC caused cracking in all of the specimens. There is a risk of cracking when wood dries 8 % or more. Table 1. The number of cracked specimens in fixed shrinkage tests Initial RH Final RH [%] [%] 65 40 90 65 85 50 65 10 90 40 85 10 3. Estimated MC Estimated free Number of cracked change [%] shrinkage [%] specimens [%] 4.1 1.2 0 7.8 2.3 0 8.3 2.5 25 8.6 2.6 71 11.9 3.6 100 14.3 4.3 100 Discussion and Conclusions The maximum swelling stress obtained during the 24 hours immersion was the highest in the tangential direction. The lowest values were obtained in the diagonal direction. The maximum swelling stress was obtained typically after 1…4 hours water immersion. The maximum was obtained after 1-2 hours when the specimen was fixed in tangential direction. In the radial specimen the maximum swelling stress was obtained after 2…4 hours immersion. The stress level at the end of the 24 hours immersion was typically 10…20 % lower than the maximum swelling stress. Theoretically swelling stress can be 5…10 MPa in tangential direction. However, due to the damaging of wood material and mechano-sorptive creep, maximum swelling stresses are limited to the level of 1 MPa in tangential direction. Reduction in the residual MOE from 130 MPa to 50 MPa indicates that swelling and high stress level causes compression failures and plastic deformations and nonlinear material behaviour. However swelling does not cause reduction of the compression strength of the wet specimen. In tangential specimens swelling from oven dry to green caused higher swelling stresses than swelling from 65% RH to green. Test results obtained in the swelling stress tests help to understand deformations and cupping of cladding. Fundamental knowledge on the material behaviour for the modelling was obtained. In shrinkage tests cracks propagated in a radial direction, and the initiation point was at the bark side specimen edge. When drying of wood moisture content was less than 8 % (based on the average sorption isotherm) no cracking occurred. Drying of 8…9 % caused cracking of 25…70 % of the specimens. Drying of 12 % or more caused cracking of all the specimens. Results can be utilised on the analysis of the cracking of wooden surfaces (solid wood and glulam products) subjected to dry wintertime indoor environment during commissioning the building after building process completion. During winter time the equilibrium moisture content of wood surface is less than 7 %. If the initial moisture content of glulam is 15 % or more there is a risk of surface cracking. It is recommended to produce glulam using lumber which MC is 12 % instead of 15 % when glulam is used in dry indoor environment. Proper weather protection during construction is also important. 4. References [1] Kennedy R.K., "Wood in Transverse Compression, Influence of Some Anatomical Variables and Density on Behavior", Forest Products Journal, Vol 18. No. 3, 1968, pp. 36-40 Siimes F.E., Suomalaisen mäntypuun rakenteellisista ja fysikaalisista ominaisuuksista, Doctoral dissertation, Finnish University of Technology , Helsinki 1938, 206 pp. Kangas J., Ranta-Maunus A., Havupuun viruminen syitä vastaan kohtisuorassa suunnassa, Technical Research Centre of Finland, Research notes 969, Espoo, 1989, 60+15 pp. [2] [3]
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